John Deere 6135 Diesel Engine Level 22 ECU Repair Service Manual

Language: English

Format: PDF

Publication: CTM104919

Applicable for the Engines Model:

6135RW401, 6135RW401, 6135RW401, 6135RW401, 6135RW401, 6135RW401, 6135RW401, 6135HH003, 6135HH003, 6135HH003, 6135HZ011, 6135HZ010, 6135HZ011, 6135HZ010, 6135HZ011 6135HZ010, 6135HZ011, 6135HZ010, 6135HZ011, 6135HZ010, 6135HN002, 6135HDW02, 6135HDW05, 6135HDW02, 6135HDW08, 6135HDW05, 6135HDW05, 6135HDW05, 6135HZ010, 6135HZ011, 6135HZ010, 6135HZ011, 6135HZ010, 6135HZ011, 6135HZ010, 6135HZ011, 6135HZ010, 6135HZ011, 6135HFC95, 6135HFG95

John Deere 6135 Diesel Engine Level 22 ECU Repair Service Manual (CTM104919) – 2408 Pages

Table of Content

Section 01—General Information

Group 000—Safety

Group 001—Engine Identification and Applications

Group 002—Fuels, Lubricants and Coolant

Section 02—Repair and Adjustments

Group 010—Engine Rebuild

Group 020—Cylinder Head and Valve Repair and

Adjustment

Group 030—Cylinder Block, Liners, Pistons, and Rods

Group 040— Crankshaft, Main Bearings, Flywheel

Repair, and Adjustment

Group 050—Camshaft and Timing Gear Train Repair

and Adjustment

Group 060— Lubrication System Repair and

Adjustment

Group 070—Cooling System Repair and Adjustment

Group 080—Air, Intake, and Exhaust System Repair

and Adjustment

Group 090—Electronic Fuel System Repair and

Adjustment

Group 100—OEM Starting and Charging Systems

Repair and Adjustment

Group 110—Electrical Engine Control Repair and

Adjustment

Group 112—Connector Repair and Adjustment

Group 115—Aftertreatment Devices Repair and

Adjustment

Section 03—Theory of Operation

Group 120—Base Engine Operation

Group 123—Cooling System

Group 126—Lubrication System

Group 130—Electronic Fuel System

Group 135—Air Intake and Exhaust System

Group 137—After Treatment System

Group 140—Electronic Control System

Section 04—Diagnostics

Group 150—Observable Diagnostics and Tests

Group 155—Checks, Tests and Procedures

Group 160—Diagnostic Instructions and Information

Group 161—DTC SPN – 000001—000199

Group 162—DTC SPN – 000200—000699

Group 163—DTC SPN – 000700—001999

Group 164—DTC SPN – 002000—002299

Group 165—DTC SPN – 002300—002999

Group 166—DTC SPN – 003000—003999

Group 167—DTC SPN – 004000—529999

Section 05—Tools and Other Materials

Group 180—Special Tools

Group 190—Lubricants, Sealants, and Other Materials

Section 06—Specifications

Group 200—Repair and General OEM Specifications

Group 210—Diagnostic Specifications

John Deere 6135 Diesel Engine Level 22 ECU Repair Service Manual

READ THIS MANUAL carefully to learn how to service your PowerTech 6135 Diesel Engine (Interim Tier 4/Stage IIIB) Level 22 ECU Component Technical Manual correctly.

This repair manual covers the 6135 PowerTech engines for Interim Tier 4/Stage III B platform.

Section 01 covers the safety measures to follow while repairing the engine; engine identification features, engine emission and application details, and information about the fuels, lubricants, and coolants.

Section 02 covers the repair and adjustment procedures.

Section 03 explains the theory of operation of each system.

Section 04 is the diagnostics section that provides troubleshooting procedures to find problems

Section 05 covers other materials needed to do the job.

Section 06 details all specifications, wear tolerances, torque values, and contains the wiring diagrams.