John Deere 5090G 5100GN Tractors Repair Technical Manual

5090G, 5090GH, 5100GF, 5100GN (Tier 3/Stage III A)

John Deere Repair Manual

Language: English

Format: PDF

Serial Number: -00468,000469- (Engine F5A – Tier 3/Stage III A)

Publication: TM406319 & TM406419

Applicable for the tractor models 5090G, 5090GH, 5100GF, and 5100GN

John Deere 5090G, 5090GH, 5100GF, 5100GN Tractors Repair Service Manual – 1085 Pages (TM406419)
John Deere Diagnostic Technical Manual – 2513 Pages (TM406319)
John Deere Operators Manual (OMER441607) – 302 Pages

Table of Content of the 5090G, 5090GH, 5100GF, and 5100GN Tractors

Foreword

Safety

Safety Measures

General Information

Specifications

Tune-Up

Predelivery Inspection

Engine

Removal and Installation of Engine Components

Fuel and Air Intake Systems

Speed Control Linkage

Fuel System

Air Intake System

Electrical System

Battery, Starter Motor, and Alternator

Switches and Sensors

Drive Train (without Transmission)

Component Removal and Installation

Front-Wheel Drive Clutch – Transmission

Differential

Final Drives

Power Take-Off

Transmission Housing – Sensors

Mechanical Transmissions

Removal and Installation of Power Train Components

Clutch

Hi-Lo Clutch (24/24-Speed Transmission)

Transmission

Power Reverser Transmission (24-12)

Removal and Installation of Components – 24/12-Speed Transmission

Electro-Hydraulic Forward High/Low and Reverse Clutch – 24/12-Speed Transmission

Steering and Brake Systems

Steering System

Brake System

Hydraulic System

Hydraulic Pump and Filter

Hitch

Three-Point Hitch

Selective Control Valves

Miscellaneous

Removal and Installation of Components

Front Axle

Front and Rear Wheels

Trailer Mounting and Swinging Drawbar

Fenders

Operator`s Cab and Open Operator`s Station

Remove and Install Operator`s Cab/Open Operator`s Station

Controls and Instruments

Air-Conditioning System

Heating System

Operator`s Cab

Open Operator`s Station

Operator`s Seat

Special Tools

Special Tools (Dealer-Fabricated)

Special Tools (Available as Spare Parts)

READ THIS MANUAL carefully to learn how to operate and service your Tractors correctly.

The John Deere 5090G, 5090GH, 5100GF, and 5100GN technical manuals are divided into two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.