John Deere 6010 SE, 6110 SE, 6210 SE, 6310 SE, 6410 SE, 6510 SE, 6610 SE Tractor Manual

John Deere Repair Manual

Repair Manual (TM4559)

SAFETY

Safety Measures

GENERAL INFORMATION

Specifications

Tune-Up

Predelivery Inspection

ENGINE

Engine Removal and Installation

FUEL, AIR INTAKE, COOLING AND EXHAUST SYSTEMS

Speed Control Linkage

Fuel System

Air Intake System

Cooling System

Cold-Weather Starting Aids

Exhaust System

ELECTRICAL SYSTEM

Connectors

Wiring Harnesses

Charging Circuit

Starting Motor Circuit

Fuses, Relays and Switches

Monitoring Systems

Electrical Components

SYNCROPLUS TRANSMISSION

Removal and Installation of Transmission Components

Transmission Shift Controls

Perma Clutch II

Gear Transmission

POWER REVERSER

Removal and Installation of Power Reverser Module

Transmission Shift Controls

Power Reverser Module

Gear Transmission

AUTOPOWR TRANSMISSION

Removing and Installing the AutoPowr Transmission

Transmission Shift Controls

Input Housing

Output Housing

Assembling the Differential Drive Shaft

POWRQUAD, POWRQUAD PLUS AND AUTOQUAD TRANSMISSIONS

Removal and Installation of PowrQuad Module

Transmission Shift Controls

PowrQuad Module

Creeper Transmission

Option Transmission

Range Transmission

DRIVE SYSTEMS

Removal and Installation of Components

U-Jointed Shafts and Torsion Damper

Front-Wheel Drive Clutch

Differential

Hydraulic Pump Drive

Final Drives

Rear PTO Options

Front PTO

Front Implement Drive

STEERING AND BRAKES

Hydrostatic Steering

Steering Cylinders

Brake Valve (Non-Power Brakes)

Brake Valve (Power Fill Brakes)

Brake Valve (with MFWD and Disk Brake)

Rear Brakes

Handbrake

Hydraulic Trailer Brake

Air Brakes

HYDRAULIC SYSTEM

Controls

Hydraulic Pump and Charge Pump (PFC Hydraulic System)

Hydraulic Pump (PC Hydraulic System)

Valves

Valves on PC Hydraulic System

Rockshaft and Rockshaft Cylinder

Three-Point Hitch

Selective Control Valves and Couplers

Independent Control Valve

MISCELLANEOUS

Removal and Installation of Components

Main Frame

Front Axle

Front and Rear Wheels

Trailer Hitch and Swinging Drawbar

Triple Link Suspension (TLS) of FWD Axle

Pick-Up Hitch

OPERATOR’S CAB AND 2-POST ROPS

Tilting, Removing and Installing the Operator’s Cab (SE Tractors)

Removing and Installing the Open Operator’s Station

Controls and Instruments

Electronic Hitch Control Components

Air Conditioning System

Heating System (SE 6010 to SE 6610)

Operator’s Cab

Seats

Radio

Special tools (dealer-fabricated)

Special Tools (Dealer-Fabricated)

Operation and Tests Manual (TM4552)

Foreword

Safety

Service Code Diagnostics

BCU Service Code Diagnostics

BIF Service Code Diagnostics

ECU (Level 1 with LUCAS injection pump) Service Code Diagnostics

ECU (Level 4 with BOSCH VP44 injection pump) Service Code Diagnostics

HCU Service Code Diagnostics

PCU Service Code Diagnostics

PEC Service Code Diagnostics

PLC Service Code Diagnostics

RCU Service Code Diagnostics

SFA Service Code Diagnostics

TCU Service Code Diagnostics

UIC Service Code Diagnostics

Observable Symptoms

Electrical System

PowrQuad, PowrQuad Plus and AutoQuad Transmissions

Drive System (except transmission)

Steering and Brakes

Hydraulic System

Engine

Tests

Fuel, Air Intake and Cooling Systems

System Diagnosis

Tests and Adjustments

Fuel System

Air Intake System

Cooling System

Cold-Weather Starting Aids

Electrical System

General

Functional Schematics and Wiring Diagrams (6010-6910S)

Functional Schematics and Wiring Diagrams (SE Tractors)

Functional Schematics and Wiring Diagrams (2-Post ROPS)

Functional Schematics and Wiring Diagrams (AutoPowr)

Circuit Testing (6010-6910S with Cab)

Sub-System Diagnostics (SE Tractors)

Sub-System Diagnostics (2-Post ROPS)

Circuit Testing (AutoPowr Transmission)

Data BUS Systems

Data BUS Systems –– Diagnosis

Adjustments

Component Testing

Electronic Control Units

Operation and General Information on Diagnostics

BCU References

BIF References

ECU (Level 1) References

HCU References

PCU References

PEC References

PLC References

RCU References

SFA References

TCU References

UIC References

SyncroPlus Transmission

Operational Checkout

Troubleshooting

Tests and Adjustments

SyncroPlus Transmission Operation

Perma Clutch II

Gear Transmission

Creeper Transmission

Range Transmission

Power Reverser Transmission

Operational Checkout

Troubleshooting

Test and Adjustments

Power Reverser Operation

Power Reverser Module

Gear Transmission

Power Shift Transmission

Operational Checkout

Troubleshooting

Adjustments

Theory of Operation

AutoPowr Transmission

Diagnosis – UIC

Diagnosis – TCU

Diagnosis – PLC

Tests and Adjustments

Operation

PowrQuad, PowrQuad Plus and AutoQuad II Transmissions

Operational Checkout

POWRQUAD™Transmission Check

Troubleshooting on PowrQuad Plus and AutoQuad II

Tests and Adjustments

PowrQuad Transmission Operation

PowrQuad Plus and AutoQuad II Transmission Operation

Creeper Transmission

Range Transmission

Drive Systems

Operational Checkout

Troubleshooting

Tests

Front-Wheel Drive Clutch

Differential

Final Drives

Rear PTO Options

Front PTO

Steering and Brakes

Operational Checkout

Troubleshooting

Tests and Adjustments

Hydrostatic Steering

Hydraulic Brakes

Handbrake

Hydraulic Trailer Brake

Air Brake System

Hydraulic System

Operational Checkout

PFC Hydraulic System Troubleshooting

PC Hydraulic System Troubleshooting

Tests and Adjustments

PFC Hydraulic System

Charge Oil Pump

Hydraulic Pumps

Valves, Oil Cooler, and Filter

Rockshaft

Selective Control Valves and Couplers

Independent Control Valve (ICV)

PC Hydraulic System and Components

Miscellaneous

TLS Front Axle Operational Checkout

TLS Front Axle Troubleshooting

TLS Front Axle Tests and Adjustments

TLS Front Axle Operation

Operators Cab

Operational Checkout

Air Conditioner Troubleshooting

Ventilation and Heater Troubleshooting

Operator’s Seat Troubleshooting

Air Conditioner Operation

Ventilation and Heating Operation

Special Tools (Dealer-Fabricated)

READ THIS MANUAL carefully to learn how to operate and service your Tractors correctly.

technical manual is divided into two parts: maintenance manual and an operational principle and test manual. maintenance manual introduces how to repair machine parts. operational principle and test manuals help you quickly handle common faults.

The John Deere 6010 SE, 6110 SE, 6210 SE, 6310 SE, 6410 SE, 6510 SE, and 6610 SE technical manuals are divided into two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.