John Deere 9660 CTS Combine Service Repair Manual

John Deere 9660 CTS Combine Service Repair Manual

John Deere 9660 CTS Self-Propelled Combine Service Repair Manual

TM2171 – John Deere 9660 CTS Self-Propelled Combine (SN.from 705401) Service Repair Technical Manual

TM2172

John Deere TM2171 Technical Manual: The Ultimate Guide to Maintenance and Repairs

The John Deere TM2171 Technical Manual is a vital tool for maintaining, diagnosing, and repairing John Deere machinery. This John Deere Service and  comprehensive guide is designed for technicians, equipment owners, and operators, providing precise and detailed instructions to ensure your equipment remains in optimal working condition.

Table of Contents

1. Overview of the John Deere TM2171 Manual
2. Why the TM2171 Manual is Essential
3. Detailed Maintenance Schedules
4. Diagnostics and Troubleshooting Made Easy
5. Engine System Specifications and Care
6. Electrical Systems: Maintenance and Wiring Diagrams
7. Hydraulic Systems: Inspection and Repair
8. Transmission and Drive System Insights
9. Chassis, Steering, and Suspension
10. Attachments and Implements Overview
11. Safety Guidelines for Operations and Repairs
12. Frequently Asked Questions

1. Overview of the

John Deere 9660 CTS Combine Service Repair Manual

The TM2171 Technical Manual offers a complete breakdown of the maintenance, repair, and troubleshooting procedures for John Deere machinery. Whether addressing minor issues or performing extensive overhauls, this manual provides clear, actionable steps to keep your equipment operating efficiently.

2. Why the TM2171 Manual is Essential

Key Features:

• Comprehensive Coverage: Includes all mechanical, electrical, and hydraulic systems.
• Clear Instructions: Step-by-step procedures for every task.
• Detailed Illustrations: Exploded diagrams for precise component identification.
• User-Friendly Format: Indexed sections for quick reference.
• Troubleshooting Guidance: Logical steps for diagnosing faults.

3. Detailed Maintenance Schedules

Following a robust maintenance routine ensures longevity and minimizes downtime. The TM2171 manual includes:

• Daily Checks: Guidelines for inspecting oil levels, air filters, and tires.
• Routine Maintenance: Charts for regular servicing, including lubrication and coolant replacement.
• Seasonal Preparation: Steps for preparing equipment for off-season storage or high-use periods.

John Deere 9660 CTS Combine Service Repair Manual

Foreword

General

Safety

Specifications

Tune Up and Adjustment

Fuels and Lubricants

Engine

Remove and Install Engine

Lower Engine Repair

Cooling System

Fuel and Air System

Air Intake System

Diesel Fuel System

Electrical System

Batteries

Harness and Connector Repair

Wiring Harness Routing

Fuses, Circuit Breakers and Relays

Lighting

Operators Station

Sensors and Switches

Wiper

Alternator

Starting Motor

GREEN STAR Components

Power Train Repair

Transmission and Differential

Single Reduction Final Drive

Hydrostatic System

Cam Lobe Motor

Tires and Wheels

Power Steering and Brakes

Steering

Brakes

Hydraulic Repair

Hydraulic Reservoir

Hydraulic Pumps

Hydraulic Valves

Hydraulic Cylinders

Motors

Accumulator

Separator Shell

Gull Wing Doors

Cleaning Fan Shields

Rear Hood and Lower Panels

Operator Station Repair

Air Conditioning System (R134a)

System Components

Cab

Feeder House Repair

Conveyor

Top Shaft and Slip Clutch

Feeder House Drives and Reverser Gear Case

CONTOUR MASTER Tilt Cylinder

CONTOUR MASTER Tilt Frame

Separator

Separator Repair

Beaters

Cylinder Drives

Tine Separator Module

Tine Separators

Tine Separator Gear Cases

Engine Gear Case to Module Drives

Shoe Supply Augers, Cleaning Fan, Chaffer and Sieve Frames

Straw Chopper, Straw Spreader and Chaff Spreader

Tailings Elevator and Augers

Primary Countershaft Gear Case

Header Electromagnetic Clutch

Grain Tank and Unloading System Repair

Grain Tank Cross Augers

Unloading Auger System Drives

Vertical Unloading Auger and Lower Gear Case

Horizontal Unloading Auger and Gear Case

Clean Grain Elevator and Loading Auger Gear Case

Grain Tank and Extensions

Engine Gear Case and Control Valve Repair

Engine Gear Case and Valve

Dealer Fabricated Tools

John Deere 9660 CTS Combine Service Repair Manual