Challenger MT515D, MT525D, MT535D, MT545D Tractor Repair Workshop Manual
Manual for: AGCO Challenger
MT500D AutoPower IV Series
MT500D AutoPower VI Series
MT500D TechStar CVT Series
EAME, North America – English
Format: PDF
April 2012
No. 4373224M2
Challenger MT515D, MT525D, MT535D, MT545D Tractor Workshop Manual : 4226 Pages
Technician Service Book MT500D (Schematics and Electronics) : 763 Pages
Parts Catalog TechStar CVT and AutoPower VI: 594 Pages & 466 Pages
Maintenance Manual MT515D, MT525D, MT535D, MT545D: 196 Pages
Spicer Dana Axle 735, 740, 750, 755 Axle Service Manual: 176 Pages
Challenger MT500D Series Manual TABLE OF CONTENTS
- Introduction
- Separation of assemblies
- Engine
- Clutch
- Gearbox
- Rear Axle
- Power Take off
- Front Axle
- Hydraulics
- Electricity
- Electronics
- Cab
- Accessories
- Services Tools
MT515D, MT525D, MT535D, MT545D Manual Principles of operation
Differential
The pinion is driven by the gearbox output shaft, attached to the connecting shaft by splined sleeves. The helical crownwheel and pinion assembly transmits the drive to the trumpet final drive units. A differential lock system with a dog clutch and activated by hydraulic pressure is incorporated into the unit.
The differential lock is controlled by the Autotronic.
This manufacturer-approved service guide provides complete coverage of your machine’s mechanical, electrical, and hydraulic systems. Each procedure is explained step-by-step, with visuals to guide you through repairs.
Designed to meet factory standards, it’s ideal for anyone performing regular maintenance, component replacements, or complete overhauls. The manual helps extend your machine’s lifespan, improve efficiency, and prevent costly failures. Whether you’re a workshop mechanic or a private owner, this guide gives you the same knowledge trusted by authorized service centers.







