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Hitachi ZAXIS ZX200-3, ZX240-3 and ZX270-3 Excavator Repair Manual
$59.99
Hitachi ZAXIS ZX200-3 class, ZX225US-3 class, ZX225USR-3 class , ZX240-3 class and ZX270-3 class service manual consists of the Operating, Troubleshooting and the Workshop Manual.
The set Manuals Include:
1-(Troubleshooting) : Vol. No.TODDF-EN
2-Workshop Manual : Vol. No.WDDF-EN
3-Service Manual (Operation) : High-Mount Cab
(Single Link Type) (BOX Type)
4-Technical Manual Operational Principle
5- Technical Training Manual
6- Circuit Diagram
7- zx-models-schematic-electric.
8- Hitachi-ZX240-3-ZX240LC-3-ZX250H-3-ZX250LC-3-ZX250LCN-3-ZX250LCH-3-ZX250K-3-ZX250LCK-3-ZX270-3-ZX270LC-3-ZX280LC-3-ZX280LCN-3-Technical-Manual. 1809 pages
- Information included in the Service Manual: Technical information needed for redelivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures.
- Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assemble / disassemble procedures.
Hitachi ZAXIS ZX200-3, ZX240-3 and ZX270-3 Excavator Repair Manual
🔧 Technical Details: Hitachi ZAXIS ZX200-3, ZX240-3, ZX270-3 Manual
| Specification | Detail |
|---|---|
| Models Covered | ZX200-3, ZX240-3, ZX270-3 |
| Brand | Hitachi |
| Series | ZAXIS-3 |
| Machine Type | Excavator |
| Original Manual Coverage | Troubleshooting Manual – 603 pages |
| Format | |
| Language | English |
| Delivery | Instant digital download |
| Compatibility | PC, Mac, tablet, smartphone |
Hitachi ZAXIS ZX200-3, ZX240-3 and ZX270-3 Excavator Repair Manual
as mentioned above:
1-(Troubleshooting) : Vol. No.TODDF-EN
2-Workshop Manual : Vol. No.WDDF-EN
3-Service Manual (Operation) : High-Mount Cab
(Single Link Type) (BOX Type)
4-Technical Manual Operational Principle
5- Technical Training Manual
6- Circuit Diagram
Service Manual consists of the following separate Part No;
Technical Manual (Operational Principle) : Vol. No. TO1V1-E
Technical Manual (Troubleshooting) : Vol. No. TT1V1-E
Workshop Manual : Vol. No. W1V1-E
Circuit Diagram: 13 Pages
SI Units (International System of Units) is use in the manual.
The manual is applicable for the Hitachi Excavator Model:
- ZX200-3 class
ZX200-3
ZX210H-3
ZX210K-3
ZX210LCN-3
ZX240N-3 - ZX225US-3 class
ZX225US-3
ZX225USLC-3 - ZX225USR-3 class
ZX225USR-3
ZX225USRLC-3
ZX225USRK-3
ZX225USRLCK-3 - ZX240-3 class
ZX240-3
ZX240LC-3
ZX250H-3
ZX250LC-3
ZX250LCN-3
ZX250LCH-3
ZX250K-3
ZX250LCK-3 - ZX270-3 class
ZX270-3
ZX270LC-3
ZX280LC-3
ZX280LCN-3
For Model ZAXIS ZX200-3 class, ZX225US-3 class, ZX225USR-3 class , ZX240-3 class and ZX270-3 class
Manual guide composition
Table of Content of the Troubleshooting Manual
Group 1 – Introduction
1.1. Operational Performance Tests – T4-1-1
1.2. Preparation for Performance Tests – T4-1-2Group 2 – Standard
2.1. ZX200-3 Class Operational Performance Standard Table – T4-2-1
2.2. ZX240-3 Class Operational Performance Standard Table – T4-2-5
2.3. ZX270-3 Class Operational Performance Standard Table – T4-2-10
2.4. Main Pump P-Q Diagram – T4-2-16
2.5. Sensor Activating Range – T4-2-18Group 3 – Engine Test
3.1. Engine Speed – T4-3-1
3.2. Engine Compression Pressure – T4-3-3
3.3. Valve Clearance – T4-3-4
3.4. Lubricant Consumption – T4-3-7Group 4 – Excavator Test
4.1. Travel Speed – T4-4-1
4.2. Track Revolution Speed – T4-4-2
4.3. Mistrack Check – T4-4-3
4.4. Travel Parking Leakage – T4-4-4
4.5. Swing Speed – T4-4-5
4.6. Swing Function Drift Check – T4-4-6
4.7. Swing Motor Leakage – T4-4-8
4.8. Maximum Swingable Slant Angle – T4-4-10
4.9. Swing Bearing Play – T4-4-12
4.10. Hydraulic Cylinder Cycle Time – T4-4-14
4.11. Dig Function Drift Check – T4-4-16
4.12. Control Lever Operating Force – T4-4-18
4.13. Control Lever Stroke – T4-4-20
4.14. Combined Operation of Boom Raise / Swing Function Check – T4-4-22
4.15. Combined Operation of Boom Raise / Arm Roll-In Function Check – T4-4-24
Hitachi ZAXIS ZX200-3, ZX240-3 and ZX270-3 Excavator Repair Manual
Disassemble Swing Motor Manual Instructions Extract:
CAUTION: The swing motor assembly weight: 70 kg (155 lb)
IMPORTANT: Do not disassemble relief valve (23).
1. Remove relief valves (23) (2 used) from valve casing (18).
Wrench : 41 mm
2. Remove plugs (14) (2 used) from valve casing (18).
Wrench : 17 mm
3. Remove springs (16) (2 used) and poppets (17) (2 used) from valve casing (18).
4. Put the matching marks at the jointed surface between valve casing (18) and casing (3).
Remove socket bolts (19) (4 used). Record the clearance between valve casing (18) and casing (3).
Wrench : 17 mm
IMPORTANT: Do not remove bearing (24) unless necessary.
5. Remove valve casing (18) from casing (3). As valve casing (18) may be with valve plate (25) attached, do not drop valve plate (25). Remove O-ring (22).
IMPORTANT: Do not damage the mating surfaces when separating valve plate (18) from valve casing (25) or rotor (11) by using a screwdriver.
6. If valve plate (25) is still attached on rotor (11) in step 5, remove valve plate (25) from the rotor (11) side. Remove springs (26) (20 used) from brake piston (27).
7. Attach the claw of special tool (ST 1468) onto the groove in brake piston (27). Remove brake piston (27) from casing (3) upward and straightly.
8. Remove O-rings (28, 29) from casing (3).
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