John Deere 00.16 G20.09 Technical Manual

John Deere 00.16 G20.09 Technical Manual

John Deere 00.16, 20.09, 20.09C, 20.11, 20.16, G20.16, G20.09 Front Wheel Drive Axles Component Technical Manual

Model: 00.16, 20.09, 20.09C, 20.11, 20.16, G20.16, G20.09 Axles

Type: Component Technical Manual

Publication: CTM4870

Language: English

Format: PDF

• John Deere Front Wheel Drive Axles Component Technical Manual (CTM4870) – 259 Pages

TABLE OF CONTENT

GENERAL INFORMATION FRONT-WHEEL DRIVE AXLE 00.16

20.09C FRONT WHEEL DRIVE AXLE

20.09 FRONT WHEEL DRIVE AXLE

20.11 AND 20.16 FRONT WHEEL DRIVE AXLES

G20.09 AND G20.16 FRONT-WHEEL DRIVE AXLES

00 – FRONT-WHEEL DRIVE AXLES

00 – SAFETY INFORMATION

RECOGNIZE SAFETY INFORMATION

“IMPORTANT” – INFORMATION

“NOTE” – INFORMATION

PREVENT MACHINE RUNAWAY

HANDLE FLUIDS SAFELY—AVOID FIRES

PREPARE FOR EMERGENCIES

AVOID HIGH-PRESSURE FLUIDS

REMOVE PAINT BEFORE WELDING OR HEATING

AVOID HEATING NEAR PRESSURIZED FLUID LINES

WORK IN VENTILATED AREA

WEAR PROTECTIVE CLOTHING

PRACTICE SAFE MAINTENANCE

PARK MACHINE SAFELY

USE PROPER LIFTING EQUIPMENT

CONSTRUCT DEALER-MADE TOOLS SAFELY

SUPPORT MACHINE PROPERLY

WORK IN CLEAN AREA

ILLUMINATE WORK AREA SAFELY

SERVICE MACHINES SAFELY

USE PROPER TOOLS

SERVICE TIRES SAFELY

SERVICE FRONT-WHEEL DRIVE TRACTOR SAFELY

DISPOSE OF WASTE PROPERLY

LIVE WITH SAFETY

RETIGHTEN WHEEL NUTS

MIXING OF LUBRICANTS

LUBRICANT STORAGE

01 – GENERAL REPAIR INFORMATION

GENERAL SAFETY AND REPAIR INFORMATION

FRONT-WHEEL-DRIVE AXLES – TORQUES FOR BOLTS AND NUTS

SPECIAL TOOL KIT KJD10415 FOR 00.16 AXLE MODEL

05 – STEERING CYLINDER AND TIE RODS

REPAIR SPECIFICATIONS

STEERING CYLINDER AND TIE RODS — EXPLODED VIEW (00.16 AXLE)

REMOVE TIE RODS (00.16 AXLE)

REMOVE STEERING CYLINDER (00.16 AXLE)

INSTALL STEERING CYLINDER (00.16 AXLE)

INSTALL TIE RODS (00.16 AXLE)

STEERING CYLINDER AND TIE RODS — EXPLODED VIEW (20.11 AND 20.16 AXLES)

REMOVE TIE RODS (20.11 AND 20.16 AXLES)

REMOVE STEERING CYLINDER (20.11 AND 20.16 AXLES)

INSTALL STEERING CYLINDER (20.11 AND 20.16 AXLES)

INSTALL TIE RODS (20.11 AND 20.16 AXLES)

STEERING CYLINDER AND TIE RODS — EXPLODED VIEW (20.09 AXLE)

STEERING CYLINDER AND TIE RODS – EXPLODED VIEW (G20.09 AND G20.16 AXLES)

REMOVE TIE RODS (20.09, G20.09 AND G20.16 AXLES)

REMOVE STEERING CYLINDER (20.09, G20.09 AND G20.16 AXLES)

INSTALL STEERING CYLINDER (20.09, G20.09 AND G20.16 AXLES)

INSTALL TIE RODS (20.09, G20.09 AND G20.16 AXLES)

CHECKING AND ADJUSTING TREAD (BASIC ADJUSTMENT)

CHECKING AND ADJUSTING STEERING ANGLE

CHECKING AND ADJUSTING STEERING ANGLE (G20.09 AND G20.16 AXLES)

10 – PLANETARY DRIVE AND WHEEL HUB

SPECIAL TOOLS

REPAIR SPECIFICATIONS

PLANETARY DRIVE – EXPLODED VIEW (00.16, 20.09, 20.11, 20.16, G20.16 AND G20.09 AXLES)

REMOVE PLANETARY DRIVE (00.16, 20.09, 20.11, 20.16, G20.16 AND G20.09 AXLES)

INSTALL PLANETARY DRIVE (00.16, 20.09, 20.11, 20.16, G20.16 AND G20.09 AXLES)

PLANETARY DRIVE AND WHEEL HUB — EXPLODED VIEW (20.09C AXLE)

REMOVE PLANETARY DRIVE AND WHEEL HUB (20.09C AXLE)

INSTALL PLANETARY DRIVE AND WHEEL HUB (20.09C AXLE)

PLANETARY DRIVE – FILL WITH OIL

WHEEL HUB — EXPLODED VIEW (00.16, 20.09, 20.11, 20.16, G20.16 AND G20.09 AXLES)

REMOVE WHEEL HUB (00.16, 20.09, 20.11, 20.16, G20.16 AND G20.09 AXLES)

REPAIR WHEEL HUB (00.16, 20.09, 20.11, 20.16, G20.16 AND G20.09 AXLES)

INSTALL WHEEL HUB (00.16, 20.09, 20.11, 20.16, G20.16 AND G20.09 AXLES)

15 – KNUCKLE HOUSING AND DRIVE SHAFTS

SPECIAL TOOLS

SPECIFICATIONS

KNUCKLE HOUSING AND DRIVE SHAFT — EXPLODED VIEW (00.16, 20.09, 20.11 AND 20.16 AXLES)

KNUCKLE HOUSING AND DRIVE SHAFT – EXPLODED VIEW (G20.09, 20.16 APPLIES TO NEWER VERSIONS, AND G20.16 AXLES)

REMOVE KNUCKLE HOUSING (00.16, 20.09, 20.11, 20.16, G20.16 AND G20.09 AXLES)

REPAIR KNUCKLE HOUSING AND KING PIN (00.16, 20.09, 20.11 AND 20.16 AXLES)

REPAIR KNUCKLE HOUSING AND KING PIN (G20.09, 20.16 APPLIES TO NEWER VERSIONS, AND G20.16 AXLES)

INSTALL KNUCKLE HOUSING (00.16, 20.09, 20.11, 20.16, G20.16 AND G20.09 AXLES)

REMOVE DRIVE SHAFT (00.16, 20.09, 20.11, 20.16, G20.16 AND G20.09 AXLES)

INSTALL DRIVE SHAFT (00.16, 20.09, 20.11, 20.16, G20.16 AND G20.09 AXLES)

KNUCKLE HOUSING AND DRIVE SHAFT — EXPLODED VIEW (20.09C AXLE)

REMOVE KNUCKLE HOUSING (20.09C AXLE)

REPAIR KNUCKLE HOUSING AND KING PIN (20.09C AXLE)

INSTALL KNUCKLE HOUSING (20.09C AXLE)

REMOVE DRIVE SHAFTS (20.09C AXLE)

INSTALL DRIVE SHAFTS (20.09C AXLE)

20 – AXLE HOUSING AND DIFFERENTIAL

SPECIAL TOOLS

REPAIR SPECIFICATIONS

AXLE HOUSING AND DIFFERENTIAL CARRIER – EXPLODED VIEW (00.16, G20.16 AND G20.09 AXLES)

AXLE HOUSING AND DIFFERENTIAL CARRIER — EXPLODED VIEW (20.09, 20.09C, 20.11 AND 20.16 AXLES)

PINION SHAFT — EXPLODED VIEW (00.16 AXLE)

PINION SHAFT — EXPLODED VIEW (20.09, 20.09C, 20.11 AND 20.16 AXLES)

PINION SHAFT – EXPLODED VIEW (G20.09 AND G20.16 AXLES)

REMOVE PINION SHAFT (00.16, G20.16 AND G20.09 AXLES)

INSTALL AND ADJUST PINION SHAFT (00.16, G20.16 AND G20.09 AXLES)

REMOVE PINION SHAFT (20.09, 20.09C, 20.11 AND 20.16 AXLES)

INSTALL AND ADJUST PINION SHAFT (20.09, 20.09C, 20.11 AND 20.16 AXLES)

DIFFERENTIAL – EXPLODED VIEW (G20.09 AXLE)

REMOVE DIFFERENTIAL (00.16, G20.16 AND G20.09 AXLES)

REPAIR DIFFERENTIAL (00.16 AXLE)

REPAIR DIFFERENTIAL (G20.09 AND G20.16 AXLES)

INSTALL DIFFERENTIAL (00.16, G20.16 AND G20.09 AXLES)

REMOVE DIFFERENTIAL (20.09, 20.09C, 20.11 AND 20.16 AXLES)

REPAIR DIFFERENTIAL (20.09, 20.09C, 20.11 AND 20.16 AXLES)

INSTALL DIFFERENTIAL (20.09, 20.09C, 20.11 AND 20.16 AXLES)

AXLE HOUSING — FILL WITH OIL

25 – AXLE SUSPENSION

SPECIAL TOOLS

AXLE SUSPENSION — EXPLODED VIEW (00.16 AXLE)

REMOVE AXLE SUSPENSION (00.16 AXLE)

INSTALL AXLE SUSPENSION (00.16 AXLE)

AXLE SUSPENSION — EXPLODED VIEW (20.11 AND 20.16 AXLES)

REMOVE AXLE SUSPENSION (20.11 AND 20.16 AXLES)

INSTALL AXLE SUSPENSION (20.11 AND 20.16 AXLES)

AXLE SUSPENSION — EXPLODED VIEW (20.09 AXLE)

REMOVE AXLE SUSPENSION (20.09 AXLE)

INSTALL AXLE SUSPENSION (20.09 AXLE)

AXLE SUSPENSION – EXPLODED VIEW (G20.09 AND G20.16 AXLE)

REMOVE AXLE SUSPENSION (G20.09 AND G20.16 AXLES)

INSTALL AXLE SUSPENSION (G20.09 AND G20.16 AXLES)

AXLE SUSPENSION – EXPLODED VIEW (G20.16 FOR SUBMODELS CA635497 AND CA635198 AXLE)

REMOVE AXLE SUSPENSION (G20.16 FOR SUBMODELS CA635497 AND CA635198 AXLE)

INSTALL AXLE SUSPENSION (G20.16 FOR SUBMODELS CA635497 AND CA635198 AXLE)

200 – DESCRIPTION AND THEORY OF OPERATION

FRONT WHEEL DRIVE AXLES — SUMMARY OF REFERENCES

DESCRIPTION OF FRONT WHEEL DRIVE

LAYOUT OF FRONT AXLE

OPERATION OF DIFFERENTIAL

OPERATION OF SELF-LOCKING DIFFERENTIAL

OPERATION OF PLANETARY DRIVE

POSITIVE FRONT WHEEL LEAD CHECK

OPERATIONAL CHECK OF FRONT WHEEL DRIVE AXLE

212 – OBSERVABLE SYMPTOMS

NOISES WHEN DRIVING WITH FRONT-WHEEL DRIVE ENGAGED

UNUSUAL VIBRATIONS WHEN DRIVING WITH FRONT-WHEEL DRIVE ENGAGED

This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

Use this component technical manual in conjunction with the machine technical manual. See the machine technical manual for information on component removal

and installation, and gaining access to the components. Information is organized in groups for the various components requiring service instruction. At the rear of the manual are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.