John Deere 455 Crawler Loader Repair Service Manual

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Language: English
Format: PDF
Publication: TM4392
Loader Applicable Model: 455

John Deere 455 Loader Service Manual Serial – 396 Pages

Table of Content of the John Deere 455

SECTION 10 – GENERAL

Group 00 – Specifications, service data and special tools

Group 05 – Pre-delivery, delivery and after-sales inspections

Group 10 – Lubrication and periodic service

Group 15 – Engine and crawler tune-up and adjustment

Group 20 – Removal and installation of assemblies

SECTION 20 – ENGINE

Group 00 – Specifications and special tools

Group 05 – General information, diagnosing malfunctions

Group 10 – Cylinder head, camshaft and balancer shafts

Group 15 – Cylinder block, liners, pistons and connecting rods

Group 20 – Crankshaft, main bearings and flywheel

Group 25 – Timing gear train

Group 30 – Oil pump, oil pressure regulating valve, oil cooler and oil filter

Group 35 – Engine cooling system

SECTION 30 – FUEL SYSTEM

Group 00 – Specifications and special tools

Group 05 – Diagnosing malfunctions

Group 10 – Fuel tank, fuel transfer pump and fuel filter

Group 15 – Roto Diesel fuel injection pump

Group 20 – Fuel injection nozzle

Group 25 – Cold weather starting aid

Group 30 – Speed control linkage

Group 35 – Air intake system

SECTION 40 – ELECTRICAL SYSTEM

Group 00 – Specifications and special tools

Group 05 – Description and diagnosing malfunctions, system testing

Group 10 – Wiring harnesses

Group 15 – Controls and instruments

Group 20 – Lighting system

Group 25 – Wiring diagram

Group 30 – Starting motor

Group 35 – Alternator

SECTION 50 – POWER TRAIN

Group 00 – Specifications and special tools

Group 05 – Engine clutch and clutch linkage

Group 10 – H-L-R transmission

Group 15 – Final drives

SECTION 60 – STEERING SYSTEM AND BRAKES

Group 00 – Specifications

Group 05 _; General Information and Diagnosing Malfunctions

Group 10 – Steering Valve

Group 15 – Steering Clutches and Brakes

Group 20 – Steering and Brake Controls

SECTION 70 – HYDRAULICS SYSTEM

Group 00 – Specifications and special tools

Group 05 – General information, diagnosing malfunctions and pressure tests

Group 10 – Oil Reservoir, Filter and Hydraulic Lines

Group 15 – Hydraulic pump

Group 20 – Loader control valve and return-to-dig mechanism

Group 25 – Hydraulic cylinders

SECTION 80 – MISCELLANEOUS

Group 00 – Specifications and special tools

Group 05 – Tracks

Group 10 – Track carrier assembly

Group 15 – Loader frame and boom

Group 20 – Buckets

SECTION 90 – ROLL-GUARD AND OPERATOR’S CAB

Group 05 – Roll-guard and operator’s cab

Group 10 – Cab ventilation and heating

Group 15 – Operator’s seat

John Deere 455 Crawler Loader Repair Service Manual

READ THIS MANUAL carefully to learn how to operate and service your loader correctly. Failure to do so could result in personal injury or equipment damage.

MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing and repair.