John Deere 2254 2256 2258 2264 2266 Service Technical Manual

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Description

John Deere 2254 2256 2258 Technical Manual

2254 2256 2258 2264 2266

(tm4544, Tm4594, tm4616)

This manual offers the full information you need to repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.

This is the Highly Detailed factory service repair manual for this John Deere Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.

This Manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.

This SET Includes Following PDF Manuals:

John Deere 2254 2256 2258 Technical Manual, TM4544 – John Deere 2254 2256 2258 2264 2266 Combines (Standard and Hillmaster) Part 2 (Sections 210 to 340) – 1012 pages;
TM4594 – John Deere 2254 2256 2258 2264 2266 Combines From Ser. No. 067766 (Sections 210 to 340) Part 2 (Sections 240 to 340) – 1390 pages;
TM4616 – John Deere 2254 2256 2258 2264 2266 Combines (from ser. no. 069751) and 2266EXTRA Part 2 (Sections 240 to 340) – 1070 pages. John Deere 2254 2256 2258 Technical Manual

Models Covered:

2254
2256
2258
2264
2266

Service Technical Manual Covers:

Contents of TM4544:
Section 05 – Safety
Group 05 – Safety Information

Section 10 – General
Group 05 – Lubricants and Coolant
Group 10 – Torques for Hardware
Group 15 – Type Plates
Group 20 – Serial Numbers

Section 20 – Engine
Group 05 – Special Tools
Group 10 – Engines on 2220 Series Combines
Group 15 – Removing and Installing Engine

Section 30 – Fuel, Air Intake and Cooling Systems
Group 05 – Fuel System
Group 10 – Air Intake System
Group 15 – Cooling System

Section 40 – Electrical System
Group 05 – Connectors
Group 10 – Alternator
Group 15 – Starting Motor
Group 20 – Main Electrical System
Group 25 – Hillmaster Control
Group 26 – Automatic Header Control (Lateral Tilt)
Group 30 – Low Shaft Speed Monitor System
Group 35 – Harvest Performance Monitor

Section 50 – Power Train
Group 05 – Intermediate Transmission
Group 10 – Transmission and Differential
Group 15 – Planetary Final Drives
Group 20 – Final Drive
Group 25 – Hydrostatic Drive, Variable Pump
Group 30 – Hydrostatic Drive, Variable Pump
Group 35 – Hydrostatic Drive, Oil Change
Group 40 – Cam Lobe Motor

Section 60 – Brakes, Steering, Rear Axle
Group 05 – Brake Operating Assembly
Group 10 – Brakes
Group 15 – Hydrostatic Steering
Group 20 – Rear Axle

Section 70 – Hydraulic System
Group 05 – Hydraulic Reservoir and Lines
Group 10 – Triple Hydraulic Pump
Group 15 – Electro-Magnetic Control Valve
Group 20 – Hydraulic Cylinders
Group 21 – Hillmaster Hydraulic Cylinder
Group 25 – Accumulators

Section 80 – Miscellaneous
Group 05 – Bearings and Shafts
Group 10 – Drive Belts
Group 15 – Drive Chains
Group 20 – Side Guard

Section 90 – Operators Cab and Air Conditioning
Group 05 – Air Conditioning System – R134a
Group 10 – Operators Cab Heating System
Group 15 – Gear Shift Mechanism

Section 110 – Feeder House
Group 05 – Removing the Feeder House
Group 10 – Bottom Feeder Drum
Group 15 – Upper Feeder Shaft and Slip Clutch
Group 20 – Drives
Group 25 – Reverser
Group 30 – Pivoting Shield

Section 120 – Separator and Cleaning Unit
Group 05 – Stone Trap
Group 10 – Threshing Cylinder and Concave
Group 15 – Beater / Second Cylinder and Second Concave
Group 20 – Electric Clutch
Group 25 – Countershaft, L.h. Drive Belt Pulley and Belt Guide
Group 30 – Variable Cylinder Drive
Group 35 – Cylinder Drive and Reduction Gear
Group 40 – Countershaft for Straw Walker and Cleaning Shoe Drive
Group 45 – Straw Walkers and Straw Walker Crankshaft
Group 50 – Cleaning Fan and Drive Fan

Section 130 – Grain Recovery and Unloading System
Group 05 – Tailings Elevator
Group 10 – Clean Grain Elevator
Group 15 – Filling the Grain Tank
Group 20 – Unloading the Grain Tank
Group 25 – Unloading Auger

Section 140 – Special Equipment
Group 05 – Straw Chopper
Group 10 – Chaff Spreader

Section 210 – General
Group 05 – Specifications

Section 220 – Engine
Group 05 – Specifications

Section 230 – Fuel, Air Intake and Cooling Systems
Group 05 – Fuel System

Section 240 – Electrical System to Serial Number 066832
Group 05 – Test Equipment
Group 06 – Test Equipment
Group 10 – Functional Schematic and Harness Diagrams
Group 15A – Current Supply / Starting Motor
Group 15B – Cold Weather Starting Aid
Group 15C – Engine Shut-Off Device
Group 15E – Instruments
Group 15F – Chopper Distributor Adjustment
Group 15G – Windshield Wiper / Washer System
Group 15H – Radio, Interior Lighting
Group 15L – Cigarette Lighter, Seat Compressor
Group 15M – Lighting System
Group 15N – Flasher Functions
Group 15O – Beacon Lights
Group 15P – Fan, Air Conditioning System
Group 15Q – Electrical Mirror Adjustment
Group 15R – Work Lights
Group 15S – Straw Warning Device
Group 15T – Reel Speed Adjustment
Group 15U – Dial-A-Matic
Group 15V – Separator, Header
Group 15W – Infotrak Monitor
Group 15X – Harvest Performance Monitor
Group 15Y – Hillmaster Leveling System
Group 15Z – Separator Adjustment
Group 15AA – Separator Adjustment, Combine Data Center
Group 15AB – Header Adjustments
Group 15AC – Grain Tank Unloading System
Group 15AD – Four-Wheel Drive
Group 15AE – Header Lateral Tilt Function
Group 15AF – Header Float Control

Section 241 – Electrical System from Serial Number 066833
Group 05 – General Information
Group 06 – Test Equipment
Group 10 – Functional Schematics and Harness Diagrams
Group 15H – Radio
Group 15I – Alarm Module, Stop Function
Group 15J – Indicator Lights
Group 15W – Infotrak Monitor, Speed Monitoring System
Group 15AA – Separator Adjustment, Combine Data Center

Section 250 – Power Train
Group 05 – Hydrostatic Drive
Group 10 – Testing Hydrostatic System
Group 15 – Inspect Parts Subject to Wear
Group 20 – Three-Speed Transmission

Section 260 – Brakes, Steering, Rear Axle
Group 05 – Brake Operating System
Group 10 – Drum Brakes

Section 270 – Hydraulic System
Group 05 – General Information
Group 10 – Solenoid Valves
Group 15 – Hillmaster Leveling System
Group 20 – Hydraulic Tests

Section 290 – Operators Cab
Group 05 – Operators Cab and Seat
Group 10 – Air Conditioning and Heating
Group 15 – Troubleshooting – Ventilation and Heating Systems
Group 20 – Operational Tests and Troubleshooting
Group 25 – Operation – Air Conditioning System.

John Deere 2254 2256 2258 Technical Manual
John Deere 2254 2256 2258 Technical Manual
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John Deere 2254 2256 2258 Technical Manual

Contents of TM4594:
Section 05 – Safety
Group 05 – Safety Information
Section 10 – General
Group 05 – Lubricants and Coolant
Group 10 – Torques for Hardware
Group 15 – Type Plates
Group 20 – Serial Numbers
Section 20 – Engine
Group 05 – Special Tools
Group 10 – Engines on 2200 Series Combines
Group 15 – Removing and Installing Engine
Section 30 – Fuel, Air Intake and Cooling Systems
Group 05 – Fuel System
Group 10 – Air Intake System
Group 15 – Cooling System
Section 40 – Electrical System
Group 05 – Connectors
Group 10 – Alternator
Group 15 – Starting Motor
Group 20 – Main Electrical System
Group 25 – Hillmaster Control
Group 26 – Automatic Header Control (Lateral Tilt)
Group 30 – Low Shaft Speed Monitor System
Group 35 – Harvest Performance Monitor
Section 50 – Power Train
Group 05 – Intermediate Transmission
Group 10 – Transmission and Differential
Group 15 – Planetary Final Drives
Group 20 – Final Drives
Group 25 – Hydrostatic Drive, Variable Pump
Group 30 – Hydrostatic Drive, Fixed-Displacent Motor
Group 35 – Hydrostatic Drive, Oil Change
Group 40 – Cam Lobe Motor
Section 60 – Brakes, Steering, Rear Axle
Group 05 – Brake Operating Assembly
Group 10 – Brakes
Group 15 – Hydrostatic Steering
Group 20 – Rear Axle
Section 70 – Hydraulic System
Group 05 – Hydraulic Reservoir and Lines
Group 10 – Triple Hydraulic Pump
Group 15 – Electro-Magnetic Control Valve
Group 20 – Hydraulic Cylinders
Group 21 – Hillmaster Hydraulic Cylinder
Group 25 – Accumulators
Section 80 – Miscellaneous
Group 05 – Bearings and Shafts
Group 10 – Drive Belts
Group 15 – Drive Chains
Group 20 – Side Guard
Section 90 – Operators Cab and Air Conditioning
Group 05 – Air Conditioning System – R134a
Group 10 – Operators Cab Heating System
Group 15 – Gear Shift Mechanism
Section 110 – Feeder House
Group 05 – Removing the Feeder House
Group 10 – Bottom Feeder Drum
Group 15 – Upper Feeder Shaft and Slip Clutch
Group 20 – Drives
Group 25 – Reverser
Group 30 – Pivoting Shield
Section 120 – Separator and Cleaning Unit
Group 05 – Stone Trap
Group 10 – Threshing Cylinder and Concave
Group 15 – Beater / Second Cylinder and Second Concave
Group 20 – Electric Clutch
Group 25 – Countershaft, L.h. Drive Belt Pulley and Belt Guide
Group 30 – Variable Cylinder Drive
Group 35 – Cylinder Drive and Reduction Gear
Group 40 – Countershaft for Straw Walker and Cleaning Shoe Drive
Group 45 – Straw Walkers and Straw Walker Crankshaft
Group 50 – Cleaning Fan and Drive Fan
Section 130 – Grain Recovery and Unloading System
Group 05 – Tailings Elevator
Group 10 – Clean Grain Elevator
Group 15 – Filling the Grain Tank
Group 20 – Unloading the Grain Tank
Group 25 – Unloading Auger
Section 140 – Special Equipment
Group 05 – Straw Chopper
Group 10 – Chaff Spreader
Section 210 – General
Group 05 – Specifications
Section 220 – Engine
Group 05 – Specifications
Section 230 – Fuel, Air Intake and Cooling Systems
Group 05 – Fuel System
Section 240 – Electrical System to Serial Number 066832
Group 05 – General
Group 06 – Test Equipment
Group 10 – Functional Schematic and Harness Diagrams
Group 15A – Current Supply / Starting Motor
Group 15B – Cold Weather Starting Aid
Group 15C – Engine Shut-Off Device
Group 15E – Instruments
Group 15F – Chopper Distributor Adjustment
Group 15G – Windshield Wiper / Washer System
Group 15H – Radio, Interior Lighting
Group 15L – Cigarette Lighter, Seat Compressor
Group 15M – Lighting System
Group 15N – Flasher Functions
Group 15O – Beacon Lights
Group 15P – Fan, Air Conditioning System
Group 15Q – Electrical Mirror Adjustment
Group 15R – Work Lights
Group 15S – Straw Warning Device
Group 15T – Reel Speed Adjustment
Group 15U – Dial-A-Matic
Group 15V – Separator, Header
Group 15W – Infotrak Monitor
Group 15X – Harvest Performance Monitor
Group 15Y – Hillmaster Leveling System
Group 15Z – Separator Adjustment
Group 15AA – Separator Adjustment, Combine Data Center
Group 15AB – Header Adjustments
Group 15AC – Grain Tank Unloading System
Group 15AD – Four-Wheel Drive
Group 15AE – Header Lateral Tilt Function
Group 15AF – Header Float Control
Group 15AH – Header Float Control
Group 20 – Contour Master System
Section 241 – Electrical System from Serial Number 068569
Group 05 – General
Group 06 – Test Equipment
Group 10 – Functional Schematics and Harness Diagrams
Group 15A – Current Supply / Starting Motor
Group 15B – Cold Weather Starting Aid
Group 15C – Engine Shut-Off Device
Group 15D – Fuse Tester
Group 15E – Instruments
Group 15F – Chopper Distributor Adjustment
Group 15G – Windshield Wiper / Washer System
Group 15H – Radio, Interior Lighting
Group 15L – Cigarette Lighter, Seat Compressor
Group 15M – Lighting System
Group 15N – Flasher Functions
Group 15O – Beacon Lights
Group 15P – Fan, Air Conditioning System
Group 15Q – Electrical Mirror Adjustment
Group 15R – Work Lights
Group 15S – Straw Warning Device
Group 15T – Reel Speed Adjustment
Group 15V – Separator, Header
Group 15W – Infotraak Monitor
Group 15X – Harvest Performance Monitor
Group 15Y – Hillmaster Levelling System
Group 15Z – Separator, Header
Group 15AA – Separator Adjustment, Combine Data Center
Group 15AB – Header Adjustments
Group 15AC – Grain Tank Unloading System
Group 15AD – Four-Wheel Drive
Group 15AF – Header Float Control
Group 15AG – Header Float Control
Group 15AH – Header Float Control
Group 20 – Contour Master System
Section 250 – Power Train
Group 05 – Hydrostatic Drive
Group 10 – Testing Hydrostatic System
Group 15 – Inspect Parts Subject to Wear
Group 20 – Three-Speed Transmission
Section 260 – Brakes, Steering, Rear Axle
Group 05 – Brake Operating System
Group 10 – Drum Brakes
Section 270 – Hydraulic System
Group 05 – General Information
Group 10 – Solenoid Valves
Group 15 – Hillmaster Leveling System
Group 20 – Hydraulic Tests
Section 290 – Operators Cab
Group 05 – Operators Cab and Seat
Group 10 – Air Conditioning and Heating
Group 15 – Troubleshooting – Ventilation and Heating Systems
Group 20 – Operational Tests and Troubleshooting
Group 25 – Operation – Air Conditioning System
Section 340 – Optional Equipment
Group 05 – Chaff Spreader

Contents of TM4616:
Section 05 – Safety
Group 05 – Safety Information
Section 10 – General
Group 05 – Lubricants and Coolant
Group 10 – Torques for Hardware
Group 15 – Type Plates
Group 20 – Serial Numbers
Section 20 – Engine
Group 05 – Special Tools
Group 10 – Engines on 2200 Series Combines
Group 15 – Removing and Installing Engine
Section 30 – Fuel, Air Intake and Cooling Systems
Group 05 – Fuel System
Group 10 – Air Intake System
Group 15 – Cooling System
Section 40 – Electrical System
Group 05 – Connectors
Group 10 – Alternator
Group 15 – Starting Motor
Group 20 – Main Electrical System
Group 25 – Hillmaster Control
Group 30 – Low Shaft-Speed Monitor System
Group 35 – Harvest Performance Monitor
Section 50 – Power Train
Group 05 – Intermediate Transmission
Group 10 – Transmission and Differential
Group 15 – Planetary Final Drives
Group 20 – Final Drive
Group 25 – Hydrostatic Drive, Variable Pump
Group 30 – Hydrostatic Drive, Fixed-Displacement Motor
Group 35 – Hydrostatic Drive, Oil Change
Group 40 – Cam Lobe Motor
Section 60 – Brakes, Steering, Rear Axle
Group 05 – Brake Operating Assembly
Group 10 – Brakes
Group 15 – Hydrostatic Steering
Group 20 – Rear Axle
Section 70 – Hydraulic System
Group 05 – Hydraulic Reservoir and Lines
Group 10 – Triple Hydraulic Pump
Group 15 – Electro-Magnetic Control Valve
Group 20 – Hydraulic Cylinders
Group 21 – Hillmaster Hydraulic Cylinder
Group 25 – Accumulators
Section 80 – Miscellaneous
Group 05 – Bearings and Shafts
Group 10 – Drive Belts
Group 15 – Drive Chains
Group 20 – Side Guard
Section 90 – Operators Cab and Air Conditioning
Group 05 – Air Conditioning System – R134a
Group 10 – Operators Cab Heating System
Group 15 – Gear Shift Mechanism
Section 110 – Feeder House
Group 05 – Removing the Feeder House
Group 10 – Bottom Feeder Drum
Group 15 – Upper Feeder Shaft and Slip Clutch
Group 20 – Drives
Group 25 – Reverser
Group 30 – Pivoting Shield
Section 120 – Separator and Cleaning Unit
Group 05 – Stone Trap
Group 10 – Threshing Cylinder and Concave
Group 15 – Beater / Second Cylinder and Second Concave
Group 20 – Electric Clutch
Group 25 – Countershaft, L.h. Drive Belt Pulley and Belt Guide
Group 30 – Variable Cylinder Drive
Group 35 – Cylinder Drive and Reduction Gear
Group 40 – Countershaft for Straw Walker and Cleaning Shoe Drive
Group 45 – Straw Walkers and Straw Walker Crankshaft
Group 50 – Cleaning Fan and Drive Fan
Section 130 – Grain Recovery and Unloading System
Group 05 – Tailings Elevator
Group 10 – Clean Grain Elevator
Group 15 – Filling the Grain Tank
Group 20 – Unloading the Grain Tank
Group 25 – Unloading Auger
Section 140 – Special Equipment
Group 05 – Straw Chopper
Group 10 – Chaff Spreader
Section 210 – General
Group 05 – Specifications
Section 220 – Engine
Group 05 – Specifications
Section 230 – Fuel, Air Intake and Cooling Systems
Group 05 – Fuel System
Section 240 – Electrical System
Group 05 – General
Group 06 – Test Equipment
Group 10 – Functional Schematic and Harness Diagrams
Group 15A – Current Supply / Starting Motor
Group 15B – Cold Weather Starting Aid
Group 15C – Engine Shut-Off Device
Group 15D – Fuse Tester
Group 15E – Instruments
Group 15F – Chopper Distributor Adjustment
Group 15G – Windshield Wiper / Washer System
Group 15H – Radio, Interior Lighting
Group 15L – Cigarette Lighter, Seat Compressor
Group 15M – Lighting System
Group 15N – Flasher Functions
Group 15O – Beacon Lights
Group 15P – Fan, Air Conditioning System
Group 15Q – Electrical Mirror Adjustment
Group 15R – Work Lights
Group 15S – Straw Warning Device
Group 15T – Reel Speed Adjustment
Group 15U – Green Star
Group 15V – Separator, Header
Group 15W – Infotrak Monitor
Group 15X – Harvest Performance Monitor
Group 15Y – Hillmaster Leveling System
Group 15Z – Separator Adjustment
Group 15AA – Separator Adjustment, Combine Data Center
Group 15AB – Header Adjustments
Group 15AC – Grain Tank Unloading System
Group 15AD – Four-Wheel Drive
Group 15AF – Header Float Control
Group 15AG – Header Float Control
Group 15AH – Contour Master
Group 15AI – Grain Tank Motor
Section 250 – Power Train
Group 05 – Hydrostatic Drive
Group 10 – Testing Hydrostatic System
Group 15 – Inspect Parts Subject to Wear
Group 20 – Three-Speed Transmission
Section 260 – Brakes, Steering, Rear Axle
Group 05 – Brake Operating System
Group 10 – Drum Brakes
Section 270 – Hydraulic System
Group 05 – General Information
Group 10 – Solenoid Valves
Group 15 – Hillmaster Leveling System
Group 20 – Hydraulic Tests
Section 290 – Operators Cab
Group 05 – Operators Cab and Seat
Group 10 – Air Conditioning and Heating
Group 15 – Troubleshooting – Ventilation and Heating Systems
Group 20 – Operational Tests and Troubleshooting
Group 25 – Operation – Air Conditioning System
Section 340 – Optional Equipment
Group 05 – Chaff Spreader

John Deere 2254 2256 2258 Technical Manual