Bobcat TL38.70X, TL38.70 Telescopic Service Repair Manual

Bobcat Service Manual

Language English
Format: PDF

All Service Manual includes Wiring and Hydraulic Schematics

Applicable Serial Number:
For Model TL38.70, TL38.70X
S/N AVDV14000 – AVDV14999
S/N AVDV15000 & Above
S/N AVKJ14000 – AVKJ14999
S/N AVKJ15000 & Above
S/N AHT414000 – AHT414999
S/N AHT415000 & Above
S/N AVKM14000 – AVKM14999
S/N AVKM15000 & Above

• Bobcat TL38.70, TL38.70X VersaHANDLER Telescopic Service Repair Manual
• Operation and Maintenance Manual

These service manual contains all the information required to assist you or a trained service engineers with all work, repairs and maintenance on this VersaHANDLER Telescopic.

SERVICE MANUAL CONTENT:

Safety and maintenance . . . 10-01
HYDRAULIC SYSTEM. . . 20-01
HYDROSTATIC SYSTEM . . . 30-01
DRIVE SYSTEM. . . . 40-01
MAINFRAME. . . . 50-01
Electrical system and analysis. . . 60-01
ENGINE SERVICE . . . 70-01
HEATING, VENTILATION, AIR CONDITIONING (HVAC). . . 80-01
SPECIFICATIONS. . . SPEC-01
ALPHABETICAL INDEX. . . .INDEX-01

Bobcat TL38.70 TL38.70X service manual instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator s Handbook and signs (decals) on the machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

These manual is for the Bobcat TL38.70 TL38.70X VersaHANDLER Telescopic. It provides necessary servicing and adjustment procedures for the Bobcat TL38.70 TL38.70X VersaHANDLER Telescopic and its components and systems. Refer to the Operation & Maintenance Manual and service manual for operating instructions, repair, starting procedure, daily checks, etc.

Bobcat TL38.70X, TL38.70 Telescopic Service Repair Manual

Introduction

The Bobcat TL38.70X and TL38.70 Telescopic Service Repair Manual provides technicians, operators, and service professionals with detailed instructions for maintaining, diagnosing, and repairing these telescopic handlers. Designed to ensure maximum machine performance and reliability, this manual follows official factory standards and is essential for professional service work.

Table of Contents

1. General Information

• Safety instructions and precautions

• Identification numbers and model details

• Technical specifications and capacities

• Required tools and workshop equipment

2. Maintenance and Lubrication

• Routine service schedules

• Lubrication points and recommended fluids

• Preventive maintenance procedures

3. Engine System

• Engine specifications

• Fuel system components

• Cooling system service

• Exhaust system details

4. Powertrain

• Transmission overview

• Drive axle and differential

• Propeller shaft and final drives

5. Hydraulic System

• Hydraulic circuit diagrams

• Pump and control valve servicing

• Cylinder repair and replacement

• Pressure testing and adjustments

6. Electrical System

• Wiring diagrams and schematics

• Battery, alternator, and starter service

• Lighting and instrumentation

• Electronic control unit (ECU) functions

7. Steering and Brake System

• Steering components and alignment

• Hydraulic-assisted steering system

• Service brake and parking brake maintenance

• Troubleshooting brake issues

8. Cab and Controls

• Operator’s cab features

• HVAC (heating, ventilation, air conditioning) system

• Instrument panel and control levers

• Safety switches and monitoring devices

9. Boom and Frame Structure

• Telescopic boom inspection and repair

• Lifting capacity and safety checks

• Frame welding and structural reinforcements

10. Troubleshooting and Diagnostics

• Common problems and solutions

• Error codes and diagnostic procedures

• Testing equipment usage

 

Bobcat TL38.70X, TL38.70 Telescopic Service Repair Manual