John Deere 5215 5515 5515 High Crop Tractors Repair Manual
5215, 5315, 5415, 5515, 5515 High Crop
Table of Contents
FOREWORD
EDITION
Section 05 – SAFETY
Group 05 – Safety Measures
Section 10 – GENERAL INFORMATION
Group 05 – Specifications
Group 10 – Tune-Up
Group 15 – Predelivery Inspection
Section 20 – ENGINE — REPAIR
Group 00 – Removal and Installation of Engine Components
Section 30 – FUEL AND AIR INTAKE SYSTEMS — REPAIR
Group 05 – Speed Control Linkage
Group 10 – Fuel System
Group 15 – Air Intake System
Section 40 – ELECTRICAL SYSTEM — REPAIR
Group 05 – Battery, Starting Motor and Alternator
Group 10 – Switches and Sensors
Section 50 – TRANSMISSION — REPAIR
Group 00 – Removal and Installation of Power Train Components
Group 05 – Clutch
Group 10 – Hi-Lo Clutch (24/24-Speed Transmission)
Group 20 – Transmission
Section 51 – 24/12-SPEED TRANSMISSION — REPAIR
Group 00 – Removal and Installation of 24/12-Speed Transmission Components
Group 05 – Clutch – 24/12-Speed Transmission
Group 15 – El.-Hydr. High/Low/Reverse Clutch (24/12-Speed Transmission)
Section 56 – DRIVE SYSTEMS — REPAIR
Group 00 – Component Removal and Installation
Group 15 – Front-Wheel Drive Clutch — Transmission
Group 20 – Differential
Group 25 – Final Drives
Group 30 – Power Take-Off
Group 35 – Transmission Housing Sensors
Section 60 – STEERING AND BRAKE SYSTEMS — REPAIR
Group 05 – Steering System
Group 10 – Brake System
Section 70 – HYDRAULIC SYSTEM — REPAIR
Group 05 – Hydraulic Pump and Filter
Group 10 – Hitch
Group 15 – Three-Point Hitch
Group 20 – Selective Control Valves
Section 80 – MISCELLANEOUS — REPAIR
Group 00 – Removal and Installation of Components
Group 10 – Front Axle
Group 15 – Front and Rear Wheels
Group 20 – Trailer Mounting and Swinging Drawbar
Group 25 – Fenders
Section 90 – OPERATOR′S CAB AND OPEN OPERATOR′S STATION — REPAIR
Group 00 – Removing and Installing Operator′s Cab/Open Operator′s Station
Group 05 – Controls and Instruments
Group 15 – Air Conditioning System
Group 20 – Heating System
Group 25 – Operator′s Cab
Group 30 – Open Operator′s Station
Group 35 – Operator′s Seat
Section 211 – DIAGNOSTIC TROUBLE CODES
Group EHM – Electro-Hydraulic Management
Group EHS – Electronic Hitch Sensing
Section 212 – OBSERVABLE SYMPTOMS
Group 30 – Fuel and Air Intake System
Group 40 – Electrical System
Group 50 – Power Train
Group 51 – PowrReverser Transmission
Group 60 – Steering and Brakes
Group 80 – Front-Wheel Drive
Section 220 – ENGINE — OPERATION AND TESTS
Group 10 – Operational Check-Out
Group 15 – Tests and Adjustments
Section 230 – FUEL, AIR INTAKE AND COOLING SYSTEMS
Group 15 – Tests and Adjustments
Group 20 – Theory of Operation
Section 240 – ELECTRICAL SYSTEM — OPERATION AND TESTS
Group S01 – SE01 – Motor Starting and Charging System
Group S02 – SE02 – Instrument Panel
Group S03 – SE03 – Horn
Group S06 – SE06 – Lighting System
Group S07 – SE07 – Work Lights
Group S09 – SE09 – Radio, Dome and Console Light
Group S10 – SE10 – Fan and Air-Conditioning System
Group S11 – SE11 – Wiper and Washer System
Group S13 – SE13 – Beacon Light
Group S14 – SE14 – Power Outlet
Group S15A – SE15A – Electronic Hitch Sensing (EHS)
Group S15B – SE15B – Electronic Hitch Sensing (EHS II)
Group S16A – SE16A – Hazard Warning and Turn Signal Lights
Group S16B – SE16B – PTO System
Group S16C – SE16C – Front-Wheel Drive, Differential Lock and Braking System
Group S21 – SE21 – Flow Divider Valve
Group S26A – SE26A – Electro-Hydraulic Management (EHM)
Group S26B – SE26B – Electro-Hydraulic Management (EHM II)
Group S27 – SE27 – Electro-Hydraulic Hi-Lo
Group 105 – Component Information – Connectors
Group 110 – Component Information – Wiring Harnesses
Group 115 – Component Information – Electrical Parts
Group 120 – Component Information – Ground Connection
Group 200 – Wiring Diagrams
Section 245 – ELECTRONIC CONTROL UNITS
Group 05 – Operation and General Information on Diagnostics
Group 10 – Electro-Hydraulic Management
Group 20 – EHS – Electronic Hitch Sensing
Section 250 – POWER TRAIN — OPERATION AND TESTS
Group 05 – Component Location
Group 10 – Theory of Operation
Group 15 – Diagnosis, Tests and Adjustments
Section 251 – 24/12-SPEED TRANSMISSION — OPERATION AND TESTS
Group 05 – Component Location
Group 10 – Theory of Operation
Group 15 – Diagnosis, Tests and Adjustments
Section 260 – STEERING AND BRAKE SYSTEMS — OPERATION AND TESTS
Group 05 – Component Location
Group 10 – Theory of Operation
Group 15 – Diagnosis, Tests and Adjustments
Section 270 – HYDRAULIC SYSTEM — OPERATION AND TESTS
Group 05 – Component Location
Group 10 – Theory of Operation
Group 15 – Diagnosis
Group 20 – Tests
Group 25 – Adjustments
Group 30 – Hydraulic System Schematics
Section 280 – MISCELLANEOUS
Group 10 – Operational Checks
Section 290 – AIR-CONDITIONING SYSTEM — OPERATION AND TESTS
Group 05 – Component Location
Group 10 – Theory of Operation
Group 15 – Diagnosis, Tests and Adjustments
Section 299 – SPECIAL TOOLS
Group 05 – Special Tools (Dealer-Fabricated)
Group 10 – Special Tools and Test Equipment
EDITION
Section 05 – SAFETY
Group 05 – Safety Measures
Section 10 – GENERAL INFORMATION
Group 05 – Specifications
Group 10 – Tune-Up
Group 15 – Predelivery Inspection
Section 20 – ENGINE — REPAIR
Group 00 – Removal and Installation of Engine Components
Section 30 – FUEL AND AIR INTAKE SYSTEMS — REPAIR
Group 05 – Speed Control Linkage
Group 10 – Fuel System
Group 15 – Air Intake System
Section 40 – ELECTRICAL SYSTEM — REPAIR
Group 05 – Battery, Starting Motor and Alternator
Group 10 – Switches and Sensors
Section 50 – TRANSMISSION — REPAIR
Group 00 – Removal and Installation of Power Train Components
Group 05 – Clutch
Group 10 – Hi-Lo Clutch (24/24-Speed Transmission)
Group 20 – Transmission
Section 51 – 24/12-SPEED TRANSMISSION — REPAIR
Group 00 – Removal and Installation of 24/12-Speed Transmission Components
Group 05 – Clutch – 24/12-Speed Transmission
Group 15 – El.-Hydr. High/Low/Reverse Clutch (24/12-Speed Transmission)
Section 56 – DRIVE SYSTEMS — REPAIR
Group 00 – Component Removal and Installation
Group 15 – Front-Wheel Drive Clutch — Transmission
Group 20 – Differential
Group 25 – Final Drives
Group 30 – Power Take-Off
Group 35 – Transmission Housing Sensors
Section 60 – STEERING AND BRAKE SYSTEMS — REPAIR
Group 05 – Steering System
Group 10 – Brake System
Section 70 – HYDRAULIC SYSTEM — REPAIR
Group 05 – Hydraulic Pump and Filter
Group 10 – Hitch
Group 15 – Three-Point Hitch
Group 20 – Selective Control Valves
Section 80 – MISCELLANEOUS — REPAIR
Group 00 – Removal and Installation of Components
Group 10 – Front Axle
Group 15 – Front and Rear Wheels
Group 20 – Trailer Mounting and Swinging Drawbar
Group 25 – Fenders
Section 90 – OPERATOR′S CAB AND OPEN OPERATOR′S STATION — REPAIR
Group 00 – Removing and Installing Operator′s Cab/Open Operator′s Station
Group 05 – Controls and Instruments
Group 15 – Air Conditioning System
Group 20 – Heating System
Group 25 – Operator′s Cab
Group 30 – Open Operator′s Station
Group 35 – Operator′s Seat
Section 211 – DIAGNOSTIC TROUBLE CODES
Group EHM – Electro-Hydraulic Management
Group EHS – Electronic Hitch Sensing
Section 212 – OBSERVABLE SYMPTOMS
Group 30 – Fuel and Air Intake System
Group 40 – Electrical System
Group 50 – Power Train
Group 51 – PowrReverser Transmission
Group 60 – Steering and Brakes
Group 80 – Front-Wheel Drive
Section 220 – ENGINE — OPERATION AND TESTS
Group 10 – Operational Check-Out
Group 15 – Tests and Adjustments
Section 230 – FUEL, AIR INTAKE AND COOLING SYSTEMS
Group 15 – Tests and Adjustments
Group 20 – Theory of Operation
Section 240 – ELECTRICAL SYSTEM — OPERATION AND TESTS
Group S01 – SE01 – Motor Starting and Charging System
Group S02 – SE02 – Instrument Panel
Group S03 – SE03 – Horn
Group S06 – SE06 – Lighting System
Group S07 – SE07 – Work Lights
Group S09 – SE09 – Radio, Dome and Console Light
Group S10 – SE10 – Fan and Air-Conditioning System
Group S11 – SE11 – Wiper and Washer System
Group S13 – SE13 – Beacon Light
Group S14 – SE14 – Power Outlet
Group S15A – SE15A – Electronic Hitch Sensing (EHS)
Group S15B – SE15B – Electronic Hitch Sensing (EHS II)
Group S16A – SE16A – Hazard Warning and Turn Signal Lights
Group S16B – SE16B – PTO System
Group S16C – SE16C – Front-Wheel Drive, Differential Lock and Braking System
Group S21 – SE21 – Flow Divider Valve
Group S26A – SE26A – Electro-Hydraulic Management (EHM)
Group S26B – SE26B – Electro-Hydraulic Management (EHM II)
Group S27 – SE27 – Electro-Hydraulic Hi-Lo
Group 105 – Component Information – Connectors
Group 110 – Component Information – Wiring Harnesses
Group 115 – Component Information – Electrical Parts
Group 120 – Component Information – Ground Connection
Group 200 – Wiring Diagrams
Section 245 – ELECTRONIC CONTROL UNITS
Group 05 – Operation and General Information on Diagnostics
Group 10 – Electro-Hydraulic Management
Group 20 – EHS – Electronic Hitch Sensing
Section 250 – POWER TRAIN — OPERATION AND TESTS
Group 05 – Component Location
Group 10 – Theory of Operation
Group 15 – Diagnosis, Tests and Adjustments
Section 251 – 24/12-SPEED TRANSMISSION — OPERATION AND TESTS
Group 05 – Component Location
Group 10 – Theory of Operation
Group 15 – Diagnosis, Tests and Adjustments
Section 260 – STEERING AND BRAKE SYSTEMS — OPERATION AND TESTS
Group 05 – Component Location
Group 10 – Theory of Operation
Group 15 – Diagnosis, Tests and Adjustments
Section 270 – HYDRAULIC SYSTEM — OPERATION AND TESTS
Group 05 – Component Location
Group 10 – Theory of Operation
Group 15 – Diagnosis
Group 20 – Tests
Group 25 – Adjustments
Group 30 – Hydraulic System Schematics
Section 280 – MISCELLANEOUS
Group 10 – Operational Checks
Section 290 – AIR-CONDITIONING SYSTEM — OPERATION AND TESTS
Group 05 – Component Location
Group 10 – Theory of Operation
Group 15 – Diagnosis, Tests and Adjustments
Section 299 – SPECIAL TOOLS
Group 05 – Special Tools (Dealer-Fabricated)
Group 10 – Special Tools and Test Equipment
READ THIS MANUAL carefully to learn how to operate and service your Tractor correctly.