Hitachi ZW180 Wheel Loader Service Repair Manual

Hitachi ZW180 Wheel Loader Service Repair Manual

Hitachi Wheel Loader

The manual is applicable for the Hitachi ZW180 Wheel Loader Model

Format: PDF
Language: English
Service Manual consists of the following:

For Model ZW180 as mentioned above:

Service Manual (Troubleshooting) : Vol. No.TT4GD-E
Operation Manual : Vol. No.TO4GD-E
Workshop Manual : Vol. No.W4GD-E
Parts Catalog: 205 pages and

Table of Content of the Workshop Manual

SECTION 1 GENERAL
Group 1 Precautions for disassembling
and Assembling
Group 2 Tightening
Group 3 Painting
Group 4 Bleeding Air from Hydraulic Oil
Tank
SECTION 2 BODY (UPPERSTRUCTURE)
Group 1 Cab
Group 2 Counterweight
Group 3 Center Hinge
Group 4 Hood
Group 5 Hydraulic Oil Tank
Group 6 Pump Device
Group 7 Control Valve
Group 8 Pilot Valve
Group 9 Pilot Shut-Off Valve
Group 10 Fan Pump and Motor
SECTION 3 BODY (TRAVEL SYSTEM)
Group 1 Tire
Group 2 Drive Unit
Group 3 Axle
Group 4 Propeller Shaft
Group 5 Brake Valve
Group 6 Charging Block
Group 7 Steering Pilot Valve
Group 8 Steering Valve
Group 9 Steering Cylinder
SECTION 4 FRONT ATTACHMENT
Group 1 Front Attachment
Group 2 Cylinder

Table of Content of the Technical Manual

SECTION 4 OPERATIONAL
PERFORMANCE TEST
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Wheel Loader Test
Group 5 Component Test
Group 6 Adjustment
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Group 2 Dr-ZX
Group 3 e-Wheel
Group 4 Component Layout
Group 5 Troubleshooting A
Group 6 Troubleshooting B
Group 7 Troubleshooting C
Group 8 Electrical System Inspection

Table of Content of the Operation Manual

SECTION 1 GENERAL
Group 1 Specification
Group 2 Component Layout
Group 3 Component Specifications
SECTION 2 SYSTEM
Group 1 Control System
Group 2 ECM System
Group 3 Hydraulic System
Group 4 Electrical System
SECTION 3 COMPONENT OPERATION
Group 1 Pump Device
Group 2 Control Valve
Group 3 Hydraulic Fan Motor
Group 4 Steering Pilot Valve
Group 5 Steering Valve
Group 6 Pilot Valve
Group 7 Charging Block
Group 8 Ride Control Valve
Group 9 Drive Unit
Group 10 Axle
Group 11 Brake Valve
Group 12 Others

Hitachi ZW180 Wheel Loader Service Repair Manual

Manual guide composition

Hitachi ZAXIS ZW180 service manual consists of the Troubleshooting and the Workshop Manual.

• Information included in the Service Manual: Technical information needed for redelivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures.
• Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assemble / disassemble procedures.

LAMPLIGHT CIRCUIT

• Head Light Circuit: for turning on and off head lights, clearance lights and license light.
• Turn Signal Circuit: for turning on and off turn signals
• Brake Light Circuit: for turning on and off brake lights
• Hazard Light Circuit: for turning on and off hazard lights
• Horn Circuit: for sounding horn Reverse Light/Buzzer Circuit: for turning on and off reverse lights and reverse buzzer Parking Brake Circuit: for applying and releasing parking brake
•